The spiral chip conveyor is used to transmit some hard materials such as powder, bar, or chip cutting from metal, unmetal or any other harder materials.
Its characteristics include transmitting scraps of all kinds of materials and smaller than 150mm in length of chips. It adapts short distance of transmitting from deviated line. The sprial chip conveyor is easy to install, and reliable for its working. There will be two structure with core or without core compactly, with less room to space, lesser links to transmit, lower rate to breakdown. This kind of conveyor is adapt narrow space for chip convey that any other conveyor can not install to its machinery., it can used together with another type of conveyors that be combined with conveyor system in different structures.
The theory of spiral chip conveyor depends on auger or screw shaft of reducing gear. The chip conveyor will be pushed to move the metal scraps to the mouth of the exit as the gear rotates, so the scraps will be dropped into the specified part. This kind of equipment is adaptable to chips, powder of metal or un metal transmitting. Especially for some machines in lesser rooms.Its structure of it is diversified, which includes pushing in core and pushing without core. The pushing without core can be devide into transmitting with groove and without groove. And there will be a structure of transmitting with elevating cooling liquid.
The main features of the spiral chip conveyor include:
It can be made horizontally or with lifting height, and can be used alone or in combination with multiple units.
Simple structure and flexible installation.
Small in size, suitable for debris removal in narrow spaces.
Multiple sizes and lengths are available for flexible fitting with various machine tools.
The chip removal screw has high strength, a sturdy transmission structure, and the best reliability for use.
Easy to install and disassemble, easy to maintain.
In actual use, the spiral chip conveyor usually needs to adjust the angle and speed of the spiral blades to adapt to different specifications of workpieces. In addition, the vibrator on the chip conveyor will generate high-frequency vibration, causing impurities and small particles to fall into the discharge box through the sieve plate, thereby achieving the filtration and screening of impurities
The functions and application scenarios of the spiral chip conveyor are as follows:
Function
- Efficient conveying: They can effectively transport powder, block, and shorter chips of metal and non-metallic hard materials. Drive the spiral shaft to rotate through the reducer, driving the spiral blades to move the chips forward, ensuring smooth and efficient transportation of the chips to the designated position.
- Strong adaptability: The spiral chip conveyor has strong adaptability and can be used for conveying debris of various materials and short chips with a length of less than 150mm. In addition, its structural types are diverse, including both cored and coreless propulsion, which can meet the needs of different machine tools and working environments.
- Space saving: They have a compact design and take up little space, making it particularly suitable for machine tools with limited chip removal space. It can be made horizontally or with a lifting height, used alone or in combination with multiple units, and can be flexibly configured according to the actual working environment.
- Reliable and Durable: The chip removal screw has high strength and a sturdy transmission structure, making the spiral chip removal machine highly reliable in use. Meanwhile, its installation and disassembly are convenient, maintenance is easy, maintenance costs are reduced, and service life is extended.
- Filtering and screening: They equipped with a vibrator can achieve impurity filtering and screening functions. The high-frequency vibration generated by the vibrator can cause impurities and small particles to fall into the discharge box through the sieve plate, ensuring the purity of the output chip quality and improving processing efficiency.
Application scenarios
- Metal processing field: Spiral chip conveyor is widely used in various metal processing machines such as metal cutting machines, grinders, milling machines, etc. It is used to collect and transport metal chips and waste generated during the processing process, maintaining the cleanliness and orderliness of the machine tool working area.
- Non metallic processing industry: In the processing of non-metallic materials such as plastics, rubber, and wood, spiral chip conveyors also play an important role. It can effectively collect and transport non-metallic waste and debris, ensuring the smooth operation of the production line.
- Applications environnementales spéciales : It is also suitable for some special environments and work scenarios due to its compact structure and strong adaptability. For example, in high temperature, high humidity, and highly corrosive environments, they can work stably and reliably to meet special processing needs.
In summary, the spiral chip conveyor has been widely used in various fields such as metal processing, non-metallic processing, and special environments due to its efficient conveying, strong adaptability, space saving, reliability and durability, as well as filtering and screening functions.